Micro Ingredients Dosing
Weighing of Micro Ingredients
The additive dosing system involves the precise weighing of small amounts of additives as per the recipe and their addition to the formulation. This process, controlled by software, can be a standalone compact unit or designed as part of a system where the main raw materials are also automatically dosed.
The automatic additive dosing system eliminates material losses and costly errors, ensuring the quality and consistency of the final products. This guarantees that every batch of products is of the same quality and specifications, which is crucial in production. All our solutions are custom-designed and manufactured to meet the specific requirements of each customer and application.
- Improved Product Quality: Precise dosing results in higher-quality and more consistent products.
- Reduced Waste: Precise dosing of microchemicals prevents excessive chemical usage and reduces waste.
- Lower Labor Costs: Automation reduces manual labor costs and enhances process efficiency.
- Enhanced Workplace Safety: In processes requiring the precise handling of hazardous chemicals, worker safety is improved.
- Better Documentation and Monitoring: Microchemical weighing systems offer data collection capabilities for process monitoring and documentation, facilitating quality control and regulatory compliance.
Automatic Weighing of Additives
| The automatic additive dosing system involves the precise weighing of micro additive components included in the recipe and their automatic addition to the formulation. This system can be designed as a software-controlled process and used as a separate compact unit or integrated as a part of a system where main raw materials are automatically dosed.
The automatic additive dosing system minimizes material losses and eliminates costly errors, ensuring the quality and consistency of the final products. This is very important in production to guarantee that each batch of products is of the same quality and specifications. All our solutions are custom-designed and manufactured to meet the specific requirements and applications of each customer.
Manual Weighing of Additives
| One of our solutions applied when there are numerous micro additives in the formulation is the construction of manual weighing stations to ensure accurate and complete weighing. The operator sees the names and weighing amounts of the raw materials in the recipe loaded into the system in advance on the screen one by one. Using an integrated electronic scale, the operator manually weighs the product in turn, and when the weighing is at the desired value, the system approves it and displays what the next material is and the bunker number. This process ends when all the components in the recipe have been weighed. By preparing this formulation in multiple bags simultaneously, it saves time in production.