High Capacity, Low Operating Cost

Cement is a critical raw material that must be conveyed at high tonnages, over long distances, and uninterruptedly across many industries — from dam, infrastructure, and superstructure projects to construction chemicals production. In such applications, dense-phase pneumatic conveying is the most preferred method, both for process safety and for operational continuity.

| The VOLDE Difference in Cement Conveying: AIRPLUS Support Air Kits

VOLDE implements dense-phase pneumatic cement conveying systems, operating in a capacity range of 20–100 tons/hour over distances reaching hundreds of meters, on a turnkey basis, at low pressure and with optimized air consumption. Many companies offer dense-phase pneumatic conveying solutions for cement. However, for a highly abrasive, high-specific-gravity, difficult-flowing material like cement, the real difference lies in the pressure and the amount of air at which the system operates.

The AIRPLUS support air kits used in VOLDE systems provide controlled, point-specific air injection along the line, which:

• Reduces the risk of material blockage
• Creates a more homogeneous flow in the conveying line
• Achieves the same capacity at a lower conveying pressure
• Significantly reduces total air consumption

As a result, more stable, more efficient, and more economical conveying is achieved compared to conventional dense-phase systems.

| Application Areas of Cement Conveying Systems

VOLDE dense-phase pneumatic cement conveying systems are widely preferred in applications requiring high capacity and reliability, such as:;

• Dam and large infrastructure projects
• Ready-mix concrete and cement-based construction chemicals production facilities
• Dry mortar and specialty binder production lines
• Cement feeding applications in thermal power plants and industrial facilities
• Long-distance silo-to-process feeding lines

"Lower Pressure, Less Air, Longer Line Life"

High performance in cement conveying is measured not just by capacity, but by operating cost, maintenance frequency, and system lifespan.

| Turnkey Solutions

VOLDE carries out dense-phase pneumatic cement conveying projects on a turnkey basis, covering all of the following steps;

• Process analyses and engineering calculations
• Detailed mechanical and pneumatic design
• Manufacturing-ready engineering drawings
• Equipment manufacturing through its own production infrastructure
• On-site installation, commissioning, and operator training

Each project is custom-designed taking into account the properties of the cement to be conveyed, capacity requirements, distance, line geometry, and operational expectations.