High-Capacity Batch Dosing

Linear weighing and dosing is a batch dosing method in which raw materials are arranged along a linear line and weighed in parallel. Unlike central weighing-hopper systems, here each raw material either has its own weighing unit, or the raw materials are dosed sequentially on a weighing conveyor line. This structure significantly shortens the batch cycle time, since simultaneous (parallel) weighing can be performed instead of weighing raw materials one by one in sequence. The result: more batches prepared in the same amount of time and a 30–60% increase in production speed.

| System Architecture and Layout

VOLDE linear-array batch dosing systems are designed with two different architectures depending on your production needs

_Lines with Independent Weighing Units
Each raw material has its own weighing bin or weighing chamber. Raw materials are weighed simultaneously and, once the batch is complete, are discharged in a controlled manner into a common collection line. Advantages:

• Fully parallel weighing, maximum speed
• No cross-contamination between raw materials
• Independent tolerance control for each raw material

_Long Weighing Conveyor Systems
Raw materials are dosed sequentially onto a long belt conveyor or screw conveyor equipped with load cells. The real-time weight of each raw material is measured on the conveyor to reach the target values. Advantages:

• More compact layout
• The same conveyor performs both weighing and conveying functions
• More economical in terms of cost

| Design Optimized for High Capacity

Linear-array batch dosing systems are designed to suit high-capacity production conditions:

• Large-volume raw material bins — uninterrupted feeding for large batches
• High-torque dosing screws and feeders — fast coarse-dosing capacity
• Heavy-duty conveyor construction — long-lasting field use
• Vibration-isolated weighing chassis — weighing stability at high speed
• Modular design — an expandable structure that allows for future capacity increases

Thanks to this structure, weighing stability and dosing accuracy are maintained even at high capacity. Once weighing is complete, the product is transferred to the mixer or the next process stage via a belt conveyor, screw conveyor, bucket elevator, or dense-phase pneumatic conveying.

Yüksek Kapasiteli Lineer Dizilimli Batch Dozajlama

Yüksek Kapasiteli Lineer Dizilimli Batch Dozajlama 2

Explore our page to see other Batch Dosing systems and alternative solutions

Batch Dosing Systems

| Main System Components

Lineer Dizilimli Batch Dozajlama Hammadde Bunkerleri

_ Raw Material Bins

Carbon steel and stainless feed bins in varying volumes depending on raw material properties and production capacity

Lineer Dizilimli Batch Dozajlama Ekipmanları

_ Dosing Equipment

Volumetric feeder, flow-gate dosing unit, rotary valve, and vibratory feeders

Lineer Dizilimli Batch Dozajlama Toplama ve Taşıma

_ Collection & Conveying

Belt or screw conveyors that vary by product and industry

Lineer Dizilimli Batch Dozajlama Otomasyon ve Kontrol

_ Automation & Control

PLC-based recipe management, SCADA batch control, production reporting, and ERP & MES integration

| Key Technical Features

• Parallel weighing — All raw materials are weighed simultaneously
• Short cycle time — A 30–60% increase in production speed
• High-capacity compatibility — Large-volume batch preparation
• Two architecture options (independent unit or weighing conveyor)
• PLC-based recipe management
• SCADA / MES / ERP integration
• Modular, expandable structure
• Vibration-isolated weighing chassis

| Which Industries Is It Used In?

VOLDE linear-array batch dosing systems are preferred on high-capacity, multi-ingredient production lines:

• Food Industry — Tea blending, additive production
• Mineral Industry — Welding electrodes, refractory, foundry facilities
• Construction Chemicals — Plaster, dry mortar, and tile adhesive
• Plastics Industry — Compound production lines