Linear Dosing with Fixed Weighing Pan

High Capacity Batching
with Parallel Weighing

VOLDE Linear Multi-Feeder Batching Systems are engineered for high-throughput production processes requiring multiple ingredients to be accurately weighed and dosed within short batch cycles. Unlike central weigh hopper systems, each material hopper is independently mounted on load cells and equipped with its own dosing device. Ingredients can therefore be weighed simultaneously rather than sequentially, significantly reducing overall batch preparation time while maintaining accurate and repeatable dosing. Once the required quantities have been reached, the ingredients are discharged onto a common collecting conveyor and transferred to the mixer or downstream process.

| System Configuration & Operating Principle

Material hoppers are arranged in a linear configuration above a common collecting and conveying system. Each hopper forms an independent weighing unit, allowing the automation system to continuously monitor the quantity discharged from each ingredient during the batching sequence. Depending on the material characteristics and required dosing accuracy, each hopper can be equipped with a screw feeder, rotary valve, dosing gate or vibratory feeder.

This parallel weighing concept provides several key advantages:

• Simultaneous weighing and dosing of multiple ingredients
• Short batch preparation times
• Independent target weight and tolerance control for each material
• High throughput for multi-ingredient recipes
• Flexible configuration for different material characteristics and capacities

| Parallel Weighing for Shorter Batch Cycles

The principal advantage of the Linear Multi-Feeder concept is the ability to weigh several ingredients simultaneously. Each weighing hopper operates independently according to the selected production recipe, allowing multiple dosing sequences to run in parallel. While coarse dosing provides the required throughput, the feed rate can be reduced as the target quantity is approached to achieve accurate final dosing. Individual tolerance monitoring ensures that each ingredient remains within its defined recipe limits before the batch is released for transfer.

• Parallel dosing of multiple ingredients
• Independent coarse and fine dosing control
• Individual weighing tolerances for each material
• Reduced overall batch cycle time
• Repeatable recipe execution

Yüksek Kapasiteli Lineer Dizilimli Batch Dozajlama

Yüksek Kapasiteli Lineer Dizilimli Batch Dozajlama 2

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Batch Dosing Systems

| Main System Components

Lineer Dizilimli Batch Dozajlama Hammadde Bunkerleri

_ Raw Material Bins

Carbon steel and stainless feed bins in varying volumes depending on raw material properties and production capacity.

Lineer Dizilimli Batch Dozajlama Ekipmanları

_ Dosing Equipment

Volumetric feeder, flow-gate dosing unit, rotary valve, and vibratory feeders.

Lineer Dizilimli Batch Dozajlama Toplama ve Taşıma

_ Collecting & Conveying

Belt or screw conveyors that vary by product and industry.

Lineer Dizilimli Batch Dozajlama Otomasyon ve Kontrol

_ Automation & Control

PLC-based recipe management, SCADA batch control, production reporting, and ERP & MES integration.

| Key Features

• Simultaneous weighing and dosing of multiple ingredients
• Independent weighing system for each material hopper
• Short batch cycle times and high system throughput
• Individual coarse and fine dosing control
• Material-specific feeder selection
• High-resolution load cell technology
• PLC-based recipe management
• SCADA, MES and ERP integration
• Batch traceability and production reporting
• Modular and expandable system configuration
• Engineered solutions for poor-flowing materials
• Flexible integration with mixers and downstream processes