Operator-Controlled Micro-Additive Weighing

Manual additive weighing systems offer solutions in which micro-additives are weighed by an operator, but the entire process is controlled through recipe-based software guidance. Without requiring an automation investment, they turn manual weighing into a controlled process while ensuring high traceability, operational safety, and recipe accuracy. They create a flexible and safe recipe preparation infrastructure, especially for powder-form additives.

| Recipe-Guided Linear Additive Structure

Additives are stored in a large number of bins arranged in a linear layout. Each bin is pre-defined in the system, and recipes are loaded via the automation screen. Instead of making manual decisions, the operator is guided step by step by the system.

• Which additive is to be weighed is determined automatically based on the recipe
• A red warning light activates on the relevant bin
• Only the selected bin is unlocked, while all other bins remain locked
• The risk of taking the wrong additive or cross-contamination is physically prevented

| Flexible Recipe Management with a Traveling Weighing Cart

The system operates with 6+6-compartment weighing stations mounted on a traveling weighing cart. Each compartment can be used independently, and each can serve a different recipe.

• The cart is directed to the front of the bins containing the additives specified in the recipe
• The operator only performs the operation at the point permitted by the system
• The ability to perform parallel weighing for multiple recipes at the same time
• An ideal structure for facilities with high recipe variety

This optimizes space usage while also increasing production flexibility.

| Weighing Accuracy and Operator Confidentiality

Manual additive weighing systems are equipped with high-precision electronic weighing equipment. Weighing accuracy is continuously monitored and recorded by the system.

• Precise weighing at the gram level
• Automatic step confirmation once weighing is complete
• Optional concealment of the kg value
• Quantities indicated on the operator screen via a bar/strip graphic

This feature provides know-how protection especially in processes where formula confidentiality is critical.

| Safe Transfer and Digital Traceability

Once weighed, additives are transferred to the main mixing line in a controlled manner. All steps are digitally recorded by the system.

• Controlled transfer of weighed additives to the main mixing vessel
• Operatör, adımlar arasında sistem onayı olmadan ilerleyemez
• All weighing data is recorded on a recipe basis
• Retrospective tracking and reporting capability