Imalat

Imalat

Manufacturing & Factory Acceptance Tests (FAT)

From Design to Production,
Controlled and Verified Processes

At VOLDE, the manufacturing process involves transforming the technical documents created during the engineering phase into physical products in accordance with quality and traceability principles. This process aims to verify that system components meet the designed performance criteria and to prepare them for on-site installation.

| Manufacturing Process

_ Production Planning and Technical Preparation

Before production begins, the layout plans, fabrication detail drawings, and material lists are reviewed as part of the project. This step ensures that the production process proceeds in accordance with technical requirements and the project schedule..

_ Preparations for Mechanical Manufacturing and Assembly

Silos, bunkers, conveyor systems, dosing equipment, and auxiliary mechanical components are manufactured in accordance with specified technical criteria. Welding, surface treatments, and preparations for mechanical assembly are carried out in conjunction with quality control procedures..

_ Equipment and Subsystem Checks

Throughout the manufacturing process, dimensional checks, assembly compatibility, and equipment integrity are regularly assessed. These checks help identify potential incompatibilities that may arise during on-site installation in advance.

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    | FAT – Factory Acceptance Test

    _ System Validation and Functional Tests

    Factory acceptance tests (FAT) are conducted to verify that completed systems comply with design criteria. These tests ensure that the system is evaluated in a controlled environment before proceeding to on-site installation.

    _ Mechanical and Automation Testing

    As part of FAT, the operation of mechanical equipment, the compatibility of moving parts, and the functions of automation components are verified through scenario-based testing. PLC and HMI software are tested according to the defined process flows..

    _ Test Records and Documentation

    The FAT activities conducted are documented along with test scenarios, results, and observations. This documentation serves as a technical reference prior to system delivery and forms the basis for the commissioning process..

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      The manufacturing and FAT processes aim to validate the engineering foundation established during the design phase and ensure that the system is ready to meet its intended performance specifications.

      | Contact

      Let’s understand your process and work together to implement the most accurate and reliable solution for your needs.